Battery Electrode Foil Recycling Line

Product Description

ENERPAT Battery Electrode Foil Recycling Line

ENERPAT Battery Electrode Foil Recycling Line employs efficient crushing and sorting technology to recycle lithium battery electrodes. Initially, the electrodes are shredded into strips by a dual-shaft shredder. They are then further crushed into flakes using a granulator. The flake material is conveyed into a collection system via air transport and sorted through a rectangular shaking screen to separate black powder. Any non-compliant materials are processed through a grinder to separate lighter substances, followed by screening with a circular vibrating screen to ultimately separate aluminum powder and black powder, achieving efficient recovery and reuse.


Application Areas:

This solution focuses on waste recovery for lithium battery manufacturing companies and the power battery recycling industry, aiming for maximum resource circularity.

Product Applications


Product Details

Dual Shaft Shredder

Features: Coarse shredding of lithium battery electrodes, high torque, stable operation, low speed, low noise, and high efficiency.

Granulator

Features: Fine crushing of electrodes, high output, high efficiency, low energy consumption, and stable operation.

Collection System

Features: Collects battery black powder with low resistance, high efficiency, strong capture capability, and convenient transfer.

Square Swing Screen

Features: High precision screening, high utilization rate, long lifespan, low noise, and good sealing.

Grinder

Features: Grinds electrode particles to a fine size, compact design, high output, good wear resistance, and strong stability.

Circular Vibrating Screen

Features: Efficient material screening with 98% efficiency, low noise, no clogging, good dust removal, and long lifespan.


Core Advantages

Modular Design for Flexibility and Efficiency

The entire line features a modular design with efficient collaboration among individual machines, providing a flexible layout to meet diverse needs. It has a broad application range, capable of handling high processing volumes that enhance production efficiency.


Wide Applicability and Precision Processing

This system is specifically designed for processing lithium battery waste, including ternary and lithium iron phosphate electrodes. It can handle scales of 1,000 to 1,500 kg/h, producing aluminum foil output of approximately 1 mm and black powder output of 40 to 100 mesh.


High-Quality Components for Stable Operation

Equipped with high-alloy 42CrMo blades, the system boasts high strength and toughness, with a lifespan exceeding twice that of standard blades. The fully enclosed square shaking screen effectively prevents dust dispersion, reduces noise, and complies with environmental standards.


High Recovery Rate and Low Energy Consumption

The production line includes multiple sorting and screening devices, achieving precise and efficient separation. The overall recovery rate exceeds 98%, with a total installed power of 226.6 kW and operational power only around 154 kW, ensuring energy savings and environmental protection.


Intelligent Control and Real-Time Monitoring

The line utilizes a Schneider PLC automation control system, implementing a "touch screen + buttons" operation mode. It enables intelligent control and integration of individual machines, coordinating operations to minimize user errors and maximize the efficient use of installed power.


Technical Specifications

Model MSB-E300 MSB-E600 MSB-E800 MSB-E1000 MSB-E1200
Motor Power (KW) 7.5/11 11/15 15/30/60 37 44/90/150
Blade Diameter (mm) ∅170-300 ∅270-300 ∅270-450 ∅270-450 ∅320-520
Shaft Speed (RPM) 13-18.5 9-32 10-32 10-32 7.5-32
Shredding Chamber Length (mm) 300 600 800 1000 1200
Blade Material Germany Germany Germany Germany Germany
Blade Thickness (mm) 20 20/30 20/30 30/40 30/40
Machine Size (mm) 1500×1300×1850 2500×1300×1850 2700×1300×1850 3300x1900x2200 3600×2000×2200
Machine Weight (kgs) 1000 1500 2300 5200 6400


Model MSB-E1600 MSB-E1800 MSB-E2000 MSB-E2200
Motor Power (KW) 90 180/220 180/220 220
Blade Diameter (mm) ∅450-800 ∅450-800 ∅450-800 ∅450-800
Shaft Speed (RPM) 5.5-14.5 5.5-14.5 5.5-14.5 5.5-14.5
Shredding Chamber Length (mm) 1600 1800 2000 2200
Blade Material Germany Germany Germany Germany
Blade Thickness (mm) 50/75/100 50/75/100 50/75/100 50/75/100
Machine Size (mm) 5500×2200×2600 7000×3100×4000 7500×3500×4400 8000×4000×5000
Machine Weight (kgs) 30000 34000 40000 45000


Customer Cases

U.S. Customer Site

Processed Material: Ternary Lithium Battery Tabs

Processing Capacity: 1000 kg/hour

Mexican Customer Site

Processed Material: Ningde Times Battery Tabs

Processing Capacity: 1500 kg/hour

U.S. Customer Site

Processed Material: Automotive Power Battery Tabs

Processing Capacity: 1200 kg/hour

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