End-of-Life Appliance Recycling Line

Vedio

Product Description

ENERPAT End-of-Life Appliance Recycling Line

ENERPAT End-of-Life Appliance Recycling Line has been developed to address the challenges posed by rapid product upgrades in the electronics sector. ENERPAT leverages innovative technology to provide this efficient and eco-friendly solution. The recycling line features a modular design, allowing it to flexibly adapt to varying capacity needs. Every step, from feeding discarded appliances to the final sorting of resources, is meticulously planned.

Materials are first processed by a shredder, then evenly fed by a vibrating feeder to a magnetic separator, effectively separating ferrous metals. The remaining materials proceed to an eddy current separator, where non-ferrous metals are distinguished from plastics. Further refinement is achieved through an air separator, which precisely separates copper from aluminum. Throughout the process, a dust removal system operates continuously, ensuring dust emissions remain well below the 8 mg/m³ environmental standard.

Intelligent operation is another highlight of this recycling line, utilizing a Schneider PLC automation control system to enhance efficiency and reduce manual intervention. The ENERPAT Household Appliance Recycling Line not only resolves disposal challenges but also enables efficient resource recovery with minimal environmental impact, showcasing advantages such as low costs, ease of operation, prevention of secondary pollution, and scalability.

Application of End-of-Life Appliances

Refrigerators

Washing Machines

Televisions

Ovens

Air Conditioners

Water Heaters

Dishwashers

Microwaves

Output Materials

Iron

Copper

Aluminum

Plastic

Product Details

Hammer Mill Shredder

Utilizes hammers to break apart discarded appliances, forming spherical shapes while separating impurities with high efficiency and low energy consumption.

Vibrating Feeder

Equipped with a vibrating motor for uniform material delivery, featuring a simple structure for long lifespan and low energy usage.

Drum Magnet Separator

Magnetically attracts ferrous metals, ejecting impurities while rotating with the drum for precise separation.

Eddy Current Separator

Employs eccentric magnetic pole technology to change magnetic fields, effectively separating conductors from non-conductors.

Air Separator

Uses airflow to deflect and separate copper and aluminum with precise and efficient performance.

Dust Collector

Features an automatic pulse filter system for high dust removal efficiency, effectively collecting dust to improve the working environment.

Core Advantages

Modular Design for High Efficiency:

The entire line features a modular design, allowing for flexible configuration and efficient collaboration among individual machines. This adaptable layout enables easy customization based on production needs, optimizing overall efficiency.

Deep and Precise Sorting for High Purity:

Utilizing advanced processes, the system efficiently separates metals (copper, iron, aluminum) from non-metals (rubber, plastic, textiles), achieving a material purity of up to 98%. This significant improvement ensures high-quality resource recovery.

High-Performance Components for Reliable Operation:

The hammer mill is made of AISID-2 alloy, featuring high-strength, heavy-load self-aligning bearings for impact resistance. The eddy current separator employs eccentric magnetic pole technology to enhance both separation efficiency and processing capacity.

Semi-Enclosed Safety Layout with Effective Dust Control:

The line incorporates a semi-enclosed structure with an integrated automatic pulse filter dust collection system, strictly controlling dust emissions to below 8 mg/m³. This ensures a clean and safe working environment.

Intelligent Control System for Easy Operation:

Equipped with a Schneider PLC automation control system, the line supports both touchscreen and button controls for easy operation. One-click activation enables intelligent functionality, with full automation monitoring to reduce human error and enhance operational accuracy.

Technical Specifications

Model	MSE-H600	MSE-H800	MSE-H1000	MSE-H1600	MSE-H2000
Motor Power	150 KW	180 KW	220 KW	500 KW	700 KW
Feeding Hopper Size	1023x674 mm	1223×674 mm	1526×983 mm	3064×1596 mm	4047×2141 mm
Shaft Diameter	185mm	185mm	185mm	260mm	350mm
Rotor Diameter	850mm	860mm	870mm	1030mm	1240mm
Shredding Chamber Length	580mm	825mm	1090mm	1596 mm	2118mm
Hammer Thickness	65mm	65mm	65mm	94mm	96mm
Hammer Quantity	8pcs	12pcs	16pcs	22pcs	12pcs
Rotor Speed	480rpm	480rpm	480rpm	480rpm	480rpm
Wearing Plate Material	High chrome	High chrome	High chrome	High chrome	High chrome
Wearing Plate Quantity	800kg	1200kg	1.4 tons	2.4 tons	2.6 tons
Machine Size	3414×2900×4532 mm	3414×3139×4532 mm	5500×4800×4919 mm	6800x4800x4925 mm	9199×8880×7300 mm
Machine Weight	14 tons	17 tons	20 tons	28 tons	65 tons

Customer Cases

Thailand - Bangkok customer site

Processed Material: Waste printers

Equipment Used: Hammer mill, vibrating table, magnetic separator, eddy current separator, air separator

Japan - Osaka customer site

Processed Material: Scrap electronics

Equipment Used: Hammer mill, magnetic separator, eddy current separator, air separator

USA - Los Angeles customer site

Processed Material: Air conditioning casings