Battery Electrode Foil Recycling Line

ENERPAT Battery Electrode Foil Recycling Line is specifically designed for recycling lithium battery waste, including ternary and lithium iron phosphate electrodes. It features an advanced modular structure that ensures efficient and stable operation. The core equipment can be easily swapped, addressing processing capacities of 1,000 to 1,500 kg/h, significantly reducing maintenance costs and improving overall operational efficiency. The size of the aluminum foil output after crushing is precisely controlled at around 1 mm, while the black powder output ranges between 40 and 100 mesh, meeting fine processing requirements.

As a manufacturer, ENERPAT strictly adheres to CE and ISO certifications to ensure product quality and safety. Additionally, ENERPAT has established a dedicated after-sales team and warehouse in the U.S. to quickly respond to global customer needs, providing timely and professional technical support and services. Notably, this recycling line effectively controls metal loss, achieving a comprehensive recovery rate of over 98%, maximizing resource utilization.

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ENERPAT

Product Description

ENERPAT Battery Electrode Foil Recycling Line

ENERPAT Battery Electrode Foil Recycling Line employs efficient crushing and sorting technology to recycle lithium battery electrodes. Initially, the electrodes are shredded into strips by a dual-shaft shredder. They are then further crushed into flakes using a granulator. The flake material is conveyed into a collection system via air transport and sorted through a rectangular shaking screen to separate black powder. Any non-compliant materials are processed through a grinder to separate lighter substances, followed by screening with a circular vibrating screen to ultimately separate aluminum powder and black powder, achieving efficient recovery and reuse.

Application Areas:

This solution focuses on waste recovery for lithium battery manufacturing companies and the power battery recycling industry, aiming for maximum resource circularity.

Battery Electrode Foil Recycling Line Product Applications

Battery Electrode Foil

Product Details

Dual Shaft Shredder

Dual Shaft Shredder

Features: Coarse shredding of lithium battery electrodes, high torque, stable operation, low speed, low noise, and high efficiency.

Granulator

Granulator

Features: Fine crushing of electrodes, high output, high efficiency, low energy consumption, and stable operation.

Collection System

Collection System

Features: Collects battery black powder with low resistance, high efficiency, strong capture capability, and convenient transfer.

Square Swing Screen

Square Swing Screen

Features: High precision screening, high utilization rate, long lifespan, low noise, and good sealing.

Grinder

Grinder

Features: Grinds electrode particles to a fine size, compact design, high output, good wear resistance, and strong stability.

Circular Vibrating Screen

Circular Vibrating Screen

Features: Efficient material screening with 98% efficiency, low noise, no clogging, good dust removal, and long lifespan.

Core Advantages

Modular Design for Flexibility and Efficiency

The entire line features a modular design with efficient collaboration among individual machines, providing a flexible layout to meet diverse needs. It has a broad application range, capable of handling high processing volumes that enhance production efficiency.

Wide Applicability and Precision Processing

This system is specifically designed for processing lithium battery waste, including ternary and lithium iron phosphate electrodes. It can handle scales of 1,000 to 1,500 kg/h, producing aluminum foil output of approximately 1 mm and black powder output of 40 to 100 mesh.

High-Quality Components for Stable Operation

Equipped with high-alloy 42CrMo blades, the system boasts high strength and toughness, with a lifespan exceeding twice that of standard blades. The fully enclosed square shaking screen effectively prevents dust dispersion, reduces noise, and complies with environmental standards.

High Recovery Rate and Low Energy Consumption

The production line includes multiple sorting and screening devices, achieving precise and efficient separation. The overall recovery rate exceeds 98%, with a total installed power of 226.6 kW and operational power only around 154 kW, ensuring energy savings and environmental protection.

Intelligent Control and Real-Time Monitoring

The line utilizes a Schneider PLC automation control system, implementing a "touch screen + buttons" operation mode. It enables intelligent control and integration of individual machines, coordinating operations to minimize user errors and maximize the efficient use of installed power.

Technical Specifications

Model	MSB-E300	MSB-E600	MSB-E800	MSB-E1000	MSB-E1200
Motor Power (KW)	7.5/11	11/15	15/30/60	37	44/90/150
Blade Diameter (mm)	∅170-300	∅270-300	∅270-450	∅270-450	∅320-520
Shaft Speed (RPM)	13-18.5	9-32	10-32	10-32	7.5-32
Shredding Chamber Length (mm)	300	600	800	1000	1200
Blade Material	Germany	Germany	Germany	Germany	Germany
Blade Thickness (mm)	20	20/30	20/30	30/40	30/40
Machine Size (mm)	1500×1300×1850	2500×1300×1850	2700×1300×1850	3300x1900x2200	3600×2000×2200
Machine Weight (kgs)	1000	1500	2300	5200	6400

Model	MSB-E1600	MSB-E1800	MSB-E2000	MSB-E2200
Motor Power (KW)	90	180/220	180/220	220
Blade Diameter (mm)	∅450-800	∅450-800	∅450-800	∅450-800
Shaft Speed (RPM)	5.5-14.5	5.5-14.5	5.5-14.5	5.5-14.5
Shredding Chamber Length (mm)	1600	1800	2000	2200
Blade Material	Germany	Germany	Germany	Germany
Blade Thickness (mm)	50/75/100	50/75/100	50/75/100	50/75/100
Machine Size (mm)	5500×2200×2600	7000×3100×4000	7500×3500×4400	8000×4000×5000
Machine Weight (kgs)	30000	34000	40000	45000