Metal Recycling Solutions

How to Choose the Right Aluminum Scrap Shredder?

Views: 0     Author: ENERPAT     Publish Time: 2025-04-07      Origin: Site

Choosing the Right Aluminum Scrap Shredder for Your Needs

Selecting the optimal aluminum scrap shredder is essential for maximizing recycling efficiency and minimizing operational costs in the aluminum recycling and resource recovery sector. With diverse sources and forms of aluminum scrap—ranging from thin aluminum shavings to discarded automotive aluminum shells and electronic waste—equipment must be tailored to specific material attributes. This guide combines industry insights and technical details to help you choose the best aluminum shredding machine for your business, enhancing recycling efficiency and promoting sustainability.


Understanding Your Aluminum Scrap and Capacity Requirements

The selection of an aluminum scrap shredder should align with the type of material being processed (thickness, hardness, contaminant levels) and the desired production capacity. Here are seven common types of aluminum shredders, detailing their applications and use cases.



Horizontal Hammer Mill Shredders

Horizontal Hammer Mill Shredders
  • Suitable Materials: Designed for handling new energy vehicle aluminum shells, aluminum heat sinks, and discarded small appliances.

  • Performance: With motor power from 110-4410 kW and processing rates from 2-160 tons per hour, these machines use continuous hammer strikes to create high-density, high-purity shredded material.

  • Use Case: An aluminum recycling plant in Bangkok, Thailand, uses a horizontal hammer mill to process aluminum heat sinks, achieving a daily throughput of 100 tons with over 98% purity.


Hydraulic Dual Shaft Shredders


Hydraulic Dual Shaft Shredders

  • Suitable Materials: Designed for high-hardness aluminum materials, including automobile shells and aluminum engine blocks.

  • Performance: They are hydraulically driven with low speeds (15-25rpm) and high torque (264-400kW dual motors), ensuring long blade life and suitability for heavy-duty tasks.



Heavy-Duty Single Shaft Shredders

Heavy-Duty Single Shaft Shredders

  • Suitable Materials: Ideal for mid-to-low hardness aluminum scrap like thin aluminum shavings, foil, and used beverage containers (UBCs).

  • Performance: Equipped with a motor power of 132x2 to 200x2 kW, handling 8-15 tons per hour, effective for shredding aluminum profiles and oil filters.

  • Use Case: A home appliance recycling plant utilizes a heavy-duty single shaft shredder to process aluminum foil from air conditioners, achieving a throughput of 120 tons per day with particle sizes controlled to within 30mm.


Dual Shaft Shredders


Dual Shaft Shredders

  • Suitable Materials: Best for processing aluminium profiles, aluminum furniture, and electronic aluminum waste, such as circuit board supports.

  • Performance: High shear strength and a shredding chamber length ranging from 300-2600mm enable processing of large aluminum components without the need for screens, ideal for initial shredding.

  • Use Case: An automotive dismantling facility uses a dual-shaft shredder to handle end-of-life vehicle (ELV) aluminum exteriors, processing up to 80 tons daily.



Quad Shaft Shredders


Four Shaft Shredder

  • Suitable Materials: Excellent for shredding lithium battery electrode sheets, power battery aluminum casings, and highly ductile aluminum scrap.

  • Performance: These shredders provide 30% more shear force than dual-shaft models, increasing shredding efficiency and allowing for custom screen configurations to manage particle size for precise sorting.

  • Use Case: A resource recovery company in the United States uses a quad shaft shredder to process lithium battery electrode sheets, managing 50 tons per day and achieving less than 1% impurity.



Compact Single Shaft Shredders

Compact Single Shaft Shredders

  • Suitable Materials: Ideal for thin aluminum cans, foil scraps, and small aluminum components.

  • Performance: With power ranging from 7.5-37kW and throughputs of 0.5-2 tons per hour, these compact units are perfect for small recycling stations or lab environments.

  • Use Case: A small recycling center uses a compact single-shaft shredder to process aluminum cans, managing 10 tons daily and improving space utilization by 50%.


Vertical Hammer Mill Shredders

Applicatin Models900x500 拷贝

  • Suitable Materials: Best for processing electronic aluminum waste like aluminum circuit boards and cell phone cases, as well as light aluminum scrap.

  • Performance: These compact units utilize a rolling knife system to effectively clean metal surfaces for better sorting, fitting well in facilities with limited space.

  • Use Case: An electronics recycling company uses a vertical hammer mill to process discarded cell phone housings, handling 30 tons daily and improving sorting efficiency by 40%.


Matching Key Parameters to Aluminum Properties

  • Motor Power: Tailor the motor power to the hardness of the aluminum scrap. For light aluminum scrap, use motors ranging from 18.5-75kW, while for high-hardness aluminum, opt for 132x2-200x2kW motors.

  • Shredding Chamber Size: Match the chamber size to the dimensions of the aluminum scrap. Large items like car shells need chamber widths of 2000-3000mm, while smaller pieces can use smaller chambers.

  • Screen Configuration: Use round hole screens (20-40mm) for coarse shredding and hexagonal screens (10-30mm) for finer sorting.

  • Electrical System: Ensure equipment stability with Siemens/Schneider PLC systems that offer overload auto-reversal and material shortage shutdown features.


ENERPAT Customer Sites


Real-World Success Stories

  • BASF Chemical Plant: Utilizes a light-duty single shaft aluminum scrap shredder for processing aluminum packaging, achieving a daily throughput of 4 tons with consistent particle sizes suitable for melting.

  • Automotive Dismantling Center: Employs a hydraulic dual-shaft aluminum scrap shredder for ELV aluminum exteriors, processing 80 tons per day while extending blade lifespan by 40%.

  • Aluminum Recycling Plant (Bangkok): Achieves over 98% purity in processed aluminum and reduces smelting costs by over $70,000 annually using a horizontal hammer mill aluminum scrap shredder on new energy vehicle aluminum shells.


ENERPAT After-Sales Service and Support

Choose ENERPAT for comprehensive lifecycle support:

  • Equipment installation, commissioning, and operational training.

  • Scheduled maintenance, service, and parts replacement.

  • Round-the-clock technical support for rapid troubleshooting.



Conclusion

Selecting the right aluminum scrap shredder requires careful consideration of material properties, capacity needs, technical specifications, and after-sales support. By choosing ENERPAT and matching our equipment capabilities to your specific aluminum scrap recycling requirements, businesses can significantly improve efficiency, lower operating costs, and maximize the value of recovered resources.


Call us today! +1(909)-996-3563

Email: info@enerpatrecycling.com


ENERPAT is the global company,our global HQ based in Los Angeles,United States.we have factory in England Germany and China. We focus on waste separator,shredder,baler ,shear and briquetter for various kinds of recycling waste from metal  to plastic. Enerpat Believe “Quality Changes The World”; Display the world’s highest quality; With our people-oriented belief.Choose enerpat means trust and reliable
 

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